Synthesis of hexagonal boron nitride nanocoatings for corrosion prevention of iron substrates

Iron and its alloys have applications in diverse fields such as civil infrastructure, aerospace, and defense. Corrosion of these alloys in saline environments is a significant concern that causes huge environmental losses. The current study explores pulsed laser deposition technique to synthesize hexagonal boron nitride (hBN) films as protective coatings, directly on iron (Fe), to mitigate the corrosion. Microstructural, mechanical, wetting, and corrosion properties of hBN-coated Fe substrates were investigated at different deposition temperatures (25-800 degrees C) and varying thicknesses (35-115 nm). Raman spectra and transmission electron microscopy confirmed the presence of hBN in as-deposited films. Crystallinity and surface roughness of hBN coatings increased as deposition temperature increased. Electrochemical studies performed in 3.5 wt% NaCl solution showed that the 115 nm thick hBN coatings deposited at 600 degrees C resulted in lower corrosion rates and has similar to 6-fold higher corrosion resistance than bare Fe. Also, the corrosion rates decreased with an increase in hBN coating thickness. Overall results suggest that hBN nanocoatings reduced the corrosion activity and can potentially serve as a corrosion-resistant barrier coatings in saline environments.

Automated summary

The study explores pulsed laser deposition technique to synthesize hexagonal boron nitride (hBN) films as protective coatings on iron to mitigate corrosion. The results suggest that hBN nanocoatings reduce corrosion activity and can potentially serve as corrosion-resistant barrier coatings in saline environments.