Force and vision-based system for robotic sealing monitoring

Sealing process is an essential procedure that demands standardization and monitoring during the application to ensure quality. It prevents leakages, corrosion and electrical discharges on components of different products. Most of industrial manufacturers perform the manual application method, which require a proper skill to seal parts. The sealing process could be much more effective if carried out by an automated system, capable of managing the extrusion of the sealant during its application, providing a standardized procedure and favoring the human factors caused by poor working conditions. This article proposes an automated end-effector that continuously measures the contact force of the sealant during its application and also monitors the width and texture of the fillet through a computer vision technique. In order to testify the performance of the proposed system, a case study has been performed with the developed force sensing end-effector coupled to industrial robot manipulator. The results show the possibility of employing online monitoring of sealing application in order to ensure quality during the process.

Automated summary

Sealing process is crucial to ensure quality and prevent leakages, corrosion and electrical discharges. Manual application method is commonly used in industrial manufacturing but an automated system could enhance effectiveness by managing sealant extrusion and reducing human factors. This article proposes an automated end-effector that measures contact force and monitors width and texture of the sealant through computer vision. A case study using the force sensing end-effector coupled to an industrial robot manipulator demonstrates the potential of online monitoring for quality assurance in sealing applications.