Hydrotalcite-Based Bimetallic PdNi Catalysts with High Sulfur Tolerance for the Hydrogenation of Dicyclopentadiene Resin

The catalytic hydrogenation of unsaturated bonds in petroleum resin is a promising way to enhance the properties of petroleum resin in terms of weather resistance, stability, and compatibility. However, the presence of sulfur compounds in petroleum resin poses a high challenge to hydrogenation catalysts. Herein, based on the cation-tunability of hydrotalcite-like compounds, a series of PdNi bimetallic catalysts are prepared by calcination-reduction of their hydrotalcite-like precursors and applied in the hydrogenation of dicyclopentadiene (DCPD) petroleum resin. By tuning the molar ratios of Pd/Ni and optimizing the reaction conditions, the optimal Pd1Ni1-MgAlO- HT catalyst can obtain the hydrogenated DCPD petroleum resin with saturation up to 91.5% at 255 degrees C, 10 MPa H2 pressure, and 3 h reaction time with the presence of 50 ppm sulfur compound. As compared with the monometallic catalyst, the PdNi bimetallic catalyst presents higher sulfur tolerance in the hydrogenation of DCPD petroleum resin. Combined with the analysis results of XRD, XPS, TEM, and H2-TPR, the enhanced catalytic performance of the Pd1Ni1-MgAlO-HT catalyst can be attributed to the small particle size, high dispersion of metal particles, and the synergy effect between Pd and Ni species. This work will guide to design a highly efficient sulfur tolerance catalyst derived from the hydrotalcite-like precursor for the hydrogenation of polymers.

Automated summary

The catalytic hydrogenation of unsaturated bonds in petroleum resin is a promising way to improve its properties. However, the presence of sulfur compounds in petroleum resin presents a great challenge to hydrogenation catalysts. In this study, PdNi bimetallic catalysts were prepared and applied in the hydrogenation of DCPD petroleum resin, demonstrating higher sulfur tolerance compared to monometallic catalysts. The enhanced catalytic performance of the Pd1Ni1-MgAlO-HT catalyst can be attributed to small particle size, high dispersion of metal particles, and the synergy effect between Pd and Ni species. This research will guide the design of efficient sulfur tolerance catalysts for polymer hydrogenation derived from hydrotalcite-like precursors.