Journal
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
Volume 46, Issue 5, Pages 1721-1734Publisher
WILEY
DOI: 10.1111/ffe.13954
Keywords
anisotropy; creep lifetime prediction; nickel-based single crystal superalloy; thickness debit effect; zone-based failure criteria
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The paper develops an anisotropic creep lifetime prediction model based on slip plane damage for nickel-based single crystal superalloys. The model accurately predicts the creep lifetimes of the alloys with different orientations. Additionally, the paper conducts creep experiment and failure analysis on thin-walled specimens, revealing differences in damage mechanisms between the surface and interior. A zone-based failure criteria considering thickness debit effect is proposed. By combining the anisotropic creep lifetime prediction model and the failure criteria, the creep lifetime of DD6 specimens with different thicknesses is predicted with good agreement to experimental results.
Considering the anisotropy of nickel-based single crystal superalloy, an anisotropic creep lifetime prediction model based on slip plane damage is developed. The predicted results indicate that the lifetime prediction model could predict the creep lifetimes of nickel-based single crystal superalloy with different orientations accurately. Furthermore, in order to reveal the damage mechanism of nickel-based single crystal thin-walled specimen, creep experiment and failure analysis of thin-walled specimen are conducted, and there are obvious differences in damage mechanisms between surface and interior of the thin-walled specimen. In this paper, both thickness debit effect and abnormal thickness debit effect are considered to be caused by the damage differences between surface and interior of the thin-walled specimen, and zone-based failure criteria considering thickness debit effect and abnormal thickness debit effect are proposed. Finally, combining the anisotropic creep lifetime prediction model and zone-based failure criteria, the creep lifetime prediction of DD6 specimen with different thickness is conducted. The predicted lifetimes are within a scatter band of factor 2.26, and the predicted laws between creep lifetimes and thicknesses of the specimens are in good agreement with the experimental results, which verifies the rationality and accuracy of the thickness-sensitive creep lifetime prediction method established in this paper.
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