Influence of an Axial-Electromagnetic Field Treatment Device with a Solenoid Structure on Crystallization Fouling on the Tube Side of a Shell-and-Tube Heat Exchanger

In this study, the influence of an axial-electromagnetic field treatment device (AEFTD) with a solenoid structure using different electromagnetic frequencies on calcium carbonate (CaCO3) crystallization fouling on the tube side of a shell-and-tube heat exchanger was investigated. The experimental results indicated that the application of the AEFTD could effectively reduce fouling resistance and decelerate the growth rate of CaCO3 fouling. The opposite trend between fouling resistance and the outlet temperature of an experimental fluid indicated that the application of the AEFTD could enhance heat transfer. Meanwhile, the crystal morphologies of the fouling samples were analyzed by means of scanning electron microscopy (SEM). The axial-electromagnetic field favored the formation of vaterite as opposed to calcite. Non-adhesive vaterite did not easily aggregate into clusters and was suspended in bulk to form muddy fouling that could be carried away by turbulent flow. Furthermore, the anti-fouling mechanism of the axial-electromagnetic field is discussed in detail. The anti-fouling effect of the AEFTD on CaCO3 fouling exhibited extreme characteristics in this study. Therefore, the effectiveness of the AEFTD is contingent upon the selection of the electromagnetic parameters.

Automated summary

This study investigated the influence of an axial-electromagnetic field treatment device (AEFTD) with different electromagnetic frequencies on calcium carbonate (CaCO3) crystallization fouling on the tube side of a shell-and-tube heat exchanger. The results showed that the AEFTD effectively reduced fouling resistance and slowed down the growth rate of CaCO3 fouling. The application of the AEFTD enhanced heat transfer and favored the formation of vaterite instead of calcite, which facilitated the removal of fouling by turbulent flow.