A Comparative Study of the Performance of Different Particle Models in Simulating Particle Charging and Burden Distribution in a Blast Furnace within the DEM Framework

There has been growing interest in applying the DEM (discrete element method) to study the charging and burden distribution in a BF (blast furnace). In practice, the real particles in a BF are non-spherical. However, spherical particles have mostly been used in previous DEM investigations. Furthermore, various particle models have been developed to describe non-spherical particles. However, the effects of using different particle models on particle behavior in a BF are still unclear. Therefore, a comparative study of how the particle shape model impacts the burden charging in a BF was conducted. Specifically, the DEM using a multi-sphere model, polyhedral model, and super-ellipsoid model was first established. Then, experiments and DEM simulations of the charging and burden distribution of non-spherical quartz sand particles in a lab-scale bell-less top BF were performed. The results indicated that the number of sub-spheres, the principle of creating the particle for multi-spheres, the number of planes for polyhedrons, and the shape indices for super-ellipsoids could all affect the accuracy and efficiency. Moreover, applying the super-ellipsoid model and multi-sphere model could achieve reasonable accuracy and efficiency, with the highest simulation accuracy for the polyhedral model but at the cost of a rather heavy computational burden.

Automated summary

There is a growing interest in studying the charging and burden distribution in a blast furnace using the discrete element method (DEM). Previous DEM investigations have mainly used spherical particles, although real particles in a blast furnace are non-spherical. Different particle models have been developed to describe non-spherical particles, but their effects on particle behavior in a blast furnace are still unclear. Therefore, a comparative study was conducted to investigate how the particle shape model affects the burden charging in a blast furnace. The results showed that the number of sub-spheres, the principle of creating the particle for multi-spheres, the number of planes for polyhedrons, and the shape indices for super-ellipsoids all affect the accuracy and efficiency of the simulations.