4.8 Article

Stability Criteria for Self-Propagating Reaction Waves in Co/Al Multilayers

Journal

ACS APPLIED MATERIALS & INTERFACES
Volume 15, Issue 17, Pages 21210-21218

Publisher

AMER CHEMICAL SOC
DOI: 10.1021/acsami.3c00180

Keywords

reactive metal multilayers; reaction instabilities; energetic materials; sputter deposition; thin films

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This study utilizes inert-mediated reactive multilayers to decouple the thermodynamic and kinetic contributions to propagating wave stability in Co/Al multilayers. By depositing an inert product phase (B2-CoAl) within the mid-plane of reactant layers, spin instabilities arise, which leads to the determination of a stability criterion based on enthalpy loss. The physical significance of this criterion is explored.
The propagation of self-sustained formation reactions in sputter-deposited Co/Al multilayers is known to exhibit a design-dependent instability. Multilayers having thin bilayers (<55 nm period) exhibit stable propagating waves, whereas those with a larger period react unstably. The specific two-dimensional (2D) instability observed involves the transverse propagation of a band in front of a stalled front commonly referred to as a spin band. Previous finite-element studies have shown that these instabilities are thermodynamically driven by the forward conduction of heat away from the flame front. However, the magnitude of that loss is inherently tied to the bilayer design in traditional bimetallic multilayers, which couples any proposed stability criteria to a varying critical diffusion distance. This work utilizes a recently developed class of materials known as inert-mediated reactive multilayers to decouple the thermodynamic and kinetic contributions to propagating wave stability by reducing the stored chemical energy density in normally stable bilayer designs. By depositing an inert product phase (B2-CoAl) within the mid-plane of Co and Al reactant layers, spin instabilities arise as a function of both diluted volume and critical diffusion distance. From there, a stability criterion is determined for Co/Al multilayers based on enthalpy loss from the reaction zone, and its physical significance is explored.

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