4.7 Article

An Enhanced U-Net Approach for Segmentation of Aeroengine Hollow Turbine Blade

Journal

MATHEMATICS
Volume 10, Issue 22, Pages -

Publisher

MDPI
DOI: 10.3390/math10224230

Keywords

segmentation; computed tomography; U-net; hollow turbine blade

Categories

Funding

  1. National Natural Science Foundation of China [62101086, 62003060, 52005070]
  2. China Postdoctoral Science Foundation [2021M693769]
  3. Scientific and Technological Research Program of Chongqing Municipal Education Commission [KJQN202100648]
  4. Natural Science Foundation of Chongqing, China [cstc2021jcyj-bsh0180, CSTB2022NSCQ-MSX1297, cstc2020jcyj-msxmX0886]

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This paper proposes a deep learning-based approach to achieve high-precision segmentation of hollow turbine blades, and achieves better segmentation accuracy than traditional methods.
The hollow turbine blade plays an important role in the propulsion of the aeroengine. However, due to its complex hollow structure and nickel-based superalloys material property, only industrial computed tomography (ICT) could realize its nondestructive detection with sufficient intuitiveness. The ICT detection precision mainly depends on the segmentation accuracy of target ICT images. However, because the hollow turbine blade is made of special superalloys and contains many small unique structures such as film cooling holes, exhaust edges, etc., the ICT image quality of the hollow turbine blades is often deficient, with artifacts, low contrast, and inhomogeneity scattered around the blade contour, making it hard for traditional mathematical model-based methods to acquire satisfying segmentation precision. Therefore, this paper presents a deep learning-based approach, i.e., the enhanced U-net with multiscale inputs, dense blocks, focal loss function, and residual path in the skip connection to realize the high-precision segmentation of the hollow turbine blade. The experimental results show that our proposed enhanced U-net can achieve better segmentation accuracy for practical turbine blades than conventional U-net and traditional mathematical model-based methods.

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