Use of Green Fs Lasers to Generate a Superhydrophobic Behavior in the Surface of Wind Turbine Blades

Ice generation on the surface of wind generator blades can affect the performance of the generator in several aspects. It can deteriorate sensor performance, reduce efficiency, and cause mechanical failures. One of the alternatives to minimize these effects is to include passive solutions based on the modification of the blade surfaces, and in particular to generate superhydrophobic behavior. Ultra-short laser systems enable improved micromachining of polymer surfaces by reducing the heat affected zone (HAZ) and improving the quality of the final surface topography. In this study, a green fs laser is used to micromachine different patterns on the surface of materials with the same structure that can be found in turbine blades. Convenient optimization of surface topography via fs laser micromachining enables the transformation of an initially hydrophilic surface into a superhydrophobic one. Thus, an initial surface finish with a contact angle ca. 69 degrees is transformed via laser treatment into one with contact angle values above 170 degrees. In addition, it is observed that the performance of the surface is maintained or even improved with time. These results open the possibility of using lasers to control turbine blade surface microstructure while avoiding the use of additional chemical coatings. This can be used as a complementary passive treatment to avoid ice formation in these large structures.

Automated summary

Ice generation on wind generator blade surfaces can negatively impact generator performance. This study demonstrates the potential of using green fs lasers to micromachine blade surfaces, transforming them from initially hydrophilic to superhydrophobic, thereby reducing ice formation.