Constant Tension Control System of High-Voltage Coil Winding Machine Based on Smith Predictor-Optimized Active Disturbance Rejection Control Algorithm

In the production process of high-voltage coils, a constant tension control system is designed to improve the quality of the transformer. The system is composed of a controller, execution structure, detection structure, etc. The active disturbance rejection control (ADRC), optimized by the Smith predictor (SP), is adopted to achieve constant tension control. The experiment results show that the tension control system based on the SP-ADRC has higher control accuracy, shorter stabilization time and stronger anti-interference ability compared with the traditional PID algorithm. The actual experiment shows that the constant tension control system of the high-voltage coil winding machine based on SP-ADRC has a superior control effect and high practical value.

Automated summary

In the production process of high-voltage coils, a constant tension control system is designed to improve the quality of the transformer. The system adopts active disturbance rejection control (ADRC) optimized by the Smith predictor (SP) to achieve constant tension control. The experiment results demonstrate that this SP-ADRC based tension control system has higher control accuracy, shorter stabilization time, and stronger anti-interference ability compared to the traditional PID algorithm.