4.8 Article

Frequency-Domain Thermal Modeling of Power Modules Based on Heat Flow Spectrum Analysis

Journal

IEEE TRANSACTIONS ON POWER ELECTRONICS
Volume 38, Issue 2, Pages 2446-2455

Publisher

IEEE-INST ELECTRICAL ELECTRONICS ENGINEERS INC
DOI: 10.1109/TPEL.2022.3210505

Keywords

Frequency-domain analysis; Finite element analysis; Thermal analysis; Behavioral sciences; Analytical models; Multichip modules; Insulated gate bipolar transistors; Curve fitting; finite-element method (FEM); frequency domain response; power modules; thermal modelling

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Previous studies focused only on the frequency-domain response of thermal impedance, neglecting the temperature behavior of other parts of power semiconductor devices. This article proposes a novel perspective to study thermal dynamics by analyzing heat flow behaviors, revealing that the heat flow of power semiconductor devices behaves like a multi-layer low-pass filter. A new modeling method of heat flow is developed to comprehensively describe the heat flow behaviors of power modules at full bandwidth.
Many efforts have been devoted to describe the multi-timescale thermal dynamics of power modules and frequency-domain modeling is a relatively new approach. Unfortunately, only the frequency-domain response of thermal impedance has been studied in recent works, so the existing models can only describe the temperature behaviors of semiconductors. In the reality, it is not only the temperature of semiconductors which is important but also of other parts of the package. In this article, a novel perspective to study the thermal dynamics by analyzing heat flow behaviors is proposed. Frequency spectrum analysis in finite-element method simulation has been first used in this article, and it reveals that heat flow of the power semiconductor device behaves as a multi-layer low-pass filter (LPF). As a result, a novel modelling method of heat flow with a 7order-3frequencies LPF has been developed in this article and it can provide a comprehensive description of heat flow behaviors for power modules at full bandwidth. Meanwhile, the effects on heat flow behaviors brought by boundary conditions are also considered to ensure that the proposed model can be easily adapted to different boundary conditions. The effectiveness and accuracy of the proposed model has been verified by both simulations and experiments.

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