Supersolidus Liquid Phase Sintering and Heat Treatment on Atomic Diffusion Additive Manufacturing Produced Ledeburitic Cold Work Tool Steel

In this work, the possibility of manufacturing complex-shaped components from a carbon-martensitic hardenable cold-work steel (1.2379; X153CrMoV12; D2) is investigated. For this purpose, cube-shaped samples with an edge length of 10 mm were produced using the fused-filament fabrication process, which were post-compacted after solvent debinding by supersolidus liquid-phase sintering. Using the knowledge of liquid phase volume content as a function of temperature, supersolidus liquid phase sintering experiments were performed. The microstructure formation process was characterized by electron microscopy and X-ray diffraction. The microstructure and hardness of the processed samples were compared in the heat-treated condition with the properties of the same steel 1.2379 (X153CrMoV12; D2) in the as-cast, deformed and heat-treated condition. The results demonstrate effective post-densificationc close to theoretical density of cold-work tool steel samples fabricated by fused-filamet fabrication using supersolidus liquid-phase sintering at 1280 degrees C. The defect-free microstructure in the heat-treated state is characterized by a martensitic matrix and eutectic Cr-rich M-7 C-3 and small amounts of V-rich MC carbides. The hardness of the annealed Supersolidus liquid phase sintering samples are 681 +/- 5 HV10, which is above the level of the reference material 1.2379 (629 +/- 7 HV10) in the as-cast, formed and heat-treated condition.

Automated summary

This study investigates the possibility of manufacturing complex-shaped components from a carbon-martensitic hardenable cold-work steel using fused-filament fabrication and supersolidus liquid-phase sintering, demonstrating higher hardness in the heat-treated state compared to traditional materials.