Correlation of Lack of Fusion Pores with Stress Corrosion Cracking Susceptibility of L-PBF 316L: Effect of Surface Residual Stresses

Stress corrosion cracking (SCC) of laser powder bed fusion-fabricated 316L was studied under the variation in energy input density to emulate the existence of distinctive types of defects. Various electrochemical polarization measurements were performed in as-received polished and ground states, to elucidate the effect of defect type on corrosion and SCC behaviour in marine solution. The results revealed severe localized corrosion attack and SCC initiation for specimens with a lack of fusion pores (LOF). Moreover, the morphology of SCC was different, highlighting a more dominant effect of selective dissolution of the subgrain matrix for gas porosities and a more pronounced effect of brittle fracture at laser track boundaries for the specimens with LOF pores.

Automated summary

The study investigated stress corrosion cracking (SCC) of laser powder bed fusion-fabricated 316L with different types of defects. Electrochemical polarization measurements were conducted to examine the effect of defect type on corrosion and SCC behavior. The results showed severe localized corrosion and SCC initiation in specimens with a lack of fusion pores, with different morphology of SCC depending on the type of defects.