4.6 Article

Acoustic Limescale Layer and Temperature Measurement in Ultrasonic Flow Meters

Journal

SENSORS
Volume 22, Issue 17, Pages -

Publisher

MDPI
DOI: 10.3390/s22176648

Keywords

flow metering; ultrasound; guided acoustic waves; Lamb waves; limescale layers; temperature compensation; FEM simulation; predictive maintenance; product lifetime extension

Funding

  1. Diehl Metering, Ansbach, Germany

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In this study, a new method that uses signals from different sound propagation paths to compensate for flow measurement errors in domestic water meters is proposed. The method is validated through simulations and experimental data, demonstrating its ability to separate the effects of temperature and limescale deposition on flow measurement and provide an improved solution.
Guided acoustic waves are commonly used in domestic water meters to measure the flow rate. The accuracy of this measurement method is affected by factors such as variations in temperature and limescale deposition inside of the pipe. In this work, a new approach using signals from different sound propagation paths is used to determine these quantities and allow for subsequent compensation. This method evaluates the different propagation times of guided Lamb waves in flow measurement applications. A finite element method-based model is used to identify the calibration curves for the device under test. The simulated dependencies on temperature and layer thickness are validated by experimental data. Finally, a test on simulated data with varying temperatures and limescale depositions proves that this method can be used to separate both effects. Based on these values, a flow measurement correction scheme can be derived that provides an improved resolution of guided acoustic wave-based flow meters.

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