Long-term effects of hydrocyclone operation on activated sludge morphology and full-scale secondary settling tank wet-weather operation in long sludge age WWTP

This paper presents the study concerning long-term effects of a full scale hydrocyclone unit implemented in a continuous flow long sludge age system, on sedimentation, treatment efficiency and sludge morphology. The research concentrates on identifying the mechanisms of sludge behaviour within the system. The gravimetric selection of activated sludge via a hydrocyclone is a recent development for enhancing sludge separation, where heavier flocs are retained in the system, and lighter ones are discarded as waste sludge. The effects of implementing hydroclyclones were analysed with the use of SEM imagining and fractal dimensioning through the frequent assessment of sludge settling capabilities, effluent quality, and floc properties. Over the course of 60 weeks of hydrocyclone operation, sedimentation efficiency varied significantly. Sludge volume index values of 40 mL/g, achieved during the warm season, were not sustained when the temperature decreased and an overgrowth of filamentous bacteria occurred. Good settling efficiency was also observed in batch tests, where settling velocity of experimental sludge was app. 1 m/h higher than for the reference train at the same concentrations. This was confirmed during wet weather, as the experimental train sustained safe sludge blanket height in secondary clarifiers. SEM imaging and fractal dimension analysis revealed that the underfiow that returned to the system had a more compact and spherical shape, which led loan increased content of granule-like particles in the reactor. 'I'he presence of flocs with a diameter exceeding 900 mu m in the underfiow, which is not observed in the feed, indicated agglomeration within the hydrocyclone. This is contradictory to most of the literature data coming from laboratory experiments. This phenomenon was attributed to differences in the size and geometry of the used hydrocyclones, and the potential process mechanism was presented.

Automated summary

This study presents the long-term effects of a full-scale hydrocyclone unit on sedimentation, treatment efficiency, and sludge morphology in a continuous flow system. The research focuses on understanding the mechanisms of sludge behavior within the system. The findings show that temperature variations and overgrowth of filamentous bacteria can impact sedimentation efficiency, and sludge separated by the hydrocyclone exhibits higher settling velocity and a more compact, spherical morphology.