A finite element analysis approach to predict constraint benefits to ductile tearing initiation toughness

This paper provides a novel approach to define the parameters to derive effective ductile tearing initiation toughness curves for a range of materials under low constraint conditions, using finite element analysis alone. This eliminates the need for extensive low constraint testing programmes. The curves are provided for four nuclear steam raising plant materials, and a generic, lowerbound curve is also defined. The lower bound curve would allow an increased fracture toughness to be used in assessments where defects could be shown to be at low in-plane constraint (Q < 0), and within the bounds of the materials examined here.The curves have been calculated by defining the loads, quantified by the J integral, at which areas of material ahead of the crack tip, in 2D Single Edge Notched Bend specimen finite element models, enclosed by contours defined by a critical void size, are equal. By determining the load at high constraint at which the contour encloses a specific area, and obtaining the load at which the area is equal at low constraint, it has been possible to determine the toughness curves by assuming failure occurs when the areas enclosed by the contours are equal.It is shown that the shape of the toughness curve is largely independent to the critical void size ratio, defined using the Rice and Tracey parameter, and the value used for the high constraint toughness. This provides confidence in the method, alongside comparison against relevant initiation toughness test data, and similar modelling incorporating the GTN local approach.

Automated summary

This paper presents a novel approach to defining parameters for deriving effective ductile tearing initiation toughness curves for various materials under low constraint conditions using finite element analysis. The curves are calculated by defining the loads at which specific areas of material ahead of the crack tip, in 2D Single Edge Notched Bend specimens, are enclosed by contours defined by a critical void size. The shape of the toughness curve is largely independent of the critical void size ratio and the high constraint toughness, providing confidence in the method.