4.7 Article

Lead-induced stress corrosion cracking (PbSCC) initiation in alloy 690TT in caustic environment

Journal

CORROSION SCIENCE
Volume 206, Issue -, Pages -

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.corsci.2022.110475

Keywords

Ni-base alloys; Scanning electron microscopy (SEM); Stress corrosion; De-alloying; Alkaline corrosion

Funding

  1. Engineering and Physical Sciences Research Council [EP/L01680X/1]
  2. Rolls Royce plc
  3. Henry Royce Institute for Advanced Materials
  4. EPSRC [EP/R00661X/1, EP/P025021/1]

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Pb-Caustic Stress Corrosion Cracking initiation was studied on Alloy 690TT at 315 degrees C. The cracking mainly initiated intergranularly following the oxidation of Cr-rich grain boundary carbides. The as-received surfaces showed higher resistance to crack nucleation compared to polished ones due to the absence of carbide decoration on the grain boundaries in the ultrafine-grained near-surface layer. Dislocation entanglements on the cold-worked surface attenuated the emission of dislocations at the surface. Subsequent cracking was caused by Pb incorporation in the oxide, weakening the passive layer and enhancing slip dissolution.
Pb-Caustic Stress Corrosion Cracking initiation was studied on Alloy 690TT at 315 degrees C. Advanced electron microscopy techniques revealed that cracking mainly initiated intergranularly following the oxidation of Cr-rich grain boundary carbides. This finding explains the higher resistance to crack nucleation of the as-received surfaces compared to polished ones, because the grain boundaries of the ultrafine-grained near-surface layer were not decorated with carbides. It is also proposed that dislocation entanglements, typical of a cold-worked surface, attenuated the emission of dislocations at the surface. Once initiated, cracking continued due to Pb incorporation in the oxide, which weakened the passive layer and enhanced slip dissolution.

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