Production of hydrocarbon fuels by heterogeneously catalyzed oligomerization of ethylene: Tuning of the product distribution

In the field of gasoline synthesis from renewable resources, highly integrated procedures with a minimum of process steps are mandatory to ensure efficient and sustainable production as well as marketability. In this context, oligomerization of ethylene to gasoline-type hydrocarbons is a viable option. The reaction has been studied employing a nickel silica-alumina catalyst and focusing on the influence of temperature, pressure, space velocity and time on stream on the product spectrum. Temperature and pressure largely influenced selectivity and intramolecular branching. The catalyst showed a stable performance during 170 h at 120 degrees C, 50 bar ethylene partial pressure and a space velocity of 8 h-1. Under these conditions, ethylene conversion was steadily beyond 99%. Selectivity to C6, C8, C10 and C12 fractions was 15%, 25%, 18% and 10% while the average content of iso-olefins was 24%, 85%, 94% and 96%, respectively. The product selectivity slightly changed with increasing time on stream leading to less branched oligomers, probably due to slight catalyst deactivation. To evaluate the suitability of the C5-12 fraction for fuel applications, it was hydrogenated and parameters like density, lower heating value, boiling behavior, vapor pressure, viscosity, flashpoint, autoignition temperature and oxidation stability have been determined.

Automated summary

In the field of gasoline synthesis from renewable resources, highly integrated procedures are crucial for efficient and sustainable production. Ethylene oligomerization can produce gasoline-type hydrocarbons. Temperature and pressure significantly affect the selectivity and intramolecular branching. The catalyst showed stable performance under the tested conditions.