The 3D Printing of Biomass-Fungi Composites: Effects of Waiting Time after Mixture Preparation on Mechanical Properties, Rheological Properties, Minimum Extrusion Pressure, and Print Quality of the Prepared Mixture

Biomass-fungi composites, an emerging class of sustainable materials, have potential applications in the construction and packaging industries. Molding-based manufacturing methods are typically employed to make products from these composites. Recently, a 3D printing-based method was developed for biomass-fungi composites to eliminate the need for making molds and to facilitate customized product design compared with manufacturing methods based on molding and hot-pressing. This method has six stages: biomass-fungi material preparation; primary colonization; mixture preparation; printing; secondary colonization; and drying. This paper reports a study about the effects of waiting time between the mixture preparation and 3D printing using biomass-fungi composites. As the waiting time increased from 0.25 to 3 h, the hardness and compressibility of the prepared mixture increased. As the waiting time increased from 0.25 to 8 h, the shear viscosity showed a decreasing trend; the yield stress of the prepared mixture increased at the beginning, then significantly decreased until the waiting time reached 3 h, and then did not significantly vary after 3 h. As the waiting time increased, the storage modulus and loss modulus decreased, the loss tangent delta increased, and the minimum required printing pressure for continuous extrusion during extrusion-based 3D printing increased. The print quality (in terms of layer-height shrinkage and filament-width uniformity) was reasonably good when the waiting time did not exceed 4.5 h.

Automated summary

This study investigates the effects of waiting time between mixture preparation and 3D printing on the performance of biomass-fungi composites. The results show that increasing waiting time increases the hardness and compressibility of the mixture, decreases shear viscosity and yield stress, and affects the storage modulus, loss modulus, loss tangent delta, and print quality.