Selective Hydrogenation of 5-Acetoxymethylfurfural over Cu-Based Catalysts in a Flow Reactor: Effect of Cu-Al Layered Double Hydroxides Synthesis Conditions on Catalytic Properties

Cu-containing layered double hydroxides (LDHs) were synthesized by a co-precipitation method at different reaction conditions, such as aging time, pH, precipitation rate and synthesis temperature. The effect of these parameters on the structure and chemical composition of the catalysts were investigated using a set of physical methods, including thermogravimetric analysis (TGA), X-ray diffraction (XRD), H-2-TPR and in situ X-ray photoelectron spectroscopy (XPS). It allowed for checking of the reducibility of the samples. 5-Acetoxymethylfurfural was catalytically hydrogenated to 5-(acetoxymethyl)-2-furanmethanol (AMFM) over Cu-containing catalysts synthesized from layered double hydroxides so as to investigate its catalytic properties in flow reaction. It was shown that synthesis pH decreasing from 10 to 8 resulted in rise of AMF conversion that coincided with the higher surface Cu/Al ratio obtained by XPS. Preferable aging time of LDH materials for obtaining the most active catalyst was 2 h, an amount of time that favored the production of the catalyst with high surface Cu/Al ratio up to 0.38. Under optimized reaction conditions, the AMFM yield was 98%. Finally, a synthesis strategy for the preparation of highly efficient Cu-based hydrogenation catalyst with optimized characteristics is suggested.

Automated summary

Cu-containing layered double hydroxides were synthesized under different reaction conditions, and the structure and chemical composition of the catalysts were investigated. It was found that optimizing the synthesis parameters resulted in a highly active Cu-based catalyst, and a synthesis strategy was proposed.