4.7 Article

TiB2/SiCN Thin-Film Strain Gauges Fabricated by Direct Writing for High-Temperature Application

Journal

IEEE SENSORS JOURNAL
Volume 22, Issue 12, Pages 11517-11525

Publisher

IEEE-INST ELECTRICAL ELECTRONICS ENGINEERS INC
DOI: 10.1109/JSEN.2022.3172346

Keywords

Strain gauge; DIW; thin film; polymer-derived ceramics; high temperature

Funding

  1. China Aviation Research Institute
  2. Shenyang Engine Design and Research Institute [JC3602007026]

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In this study, TiB2/SiCN thin-film strain gauges were fabricated on nickel base alloy substrates for in situ strain monitoring of hot components. The results show that these ceramic-based strain gauges exhibit excellent thermal stability and strain response, with an operating temperature of up to 700 degrees C.
The in situ strain/stress monitoring of hot components in harsh environments remains a challenging task. In this study, TiB2/SiCN thin-film strain gauges were fabricated on nickel base alloy substrates via direct writing. The static and dynamic strain responses were investigated from 25 degrees C up to 800 degrees C. The results show that this thin-film strain gauge fabricated by ceramic-based materials exhibits excellent thermal stability and strain response. Without any anti-oxidative protective layer deposited, its operating temperature is as high as 700 degrees C, which is 200 degrees C higher than that of the high-temperature piezoresistive thin-film strain gauges that have been developed and comparable to thin-film strain gauges with protective layers. The gauge factor of theTiB(2) /SiCN high-temperature thin-film strain gauge is 7.12, which is higher than that of most high-temperature thin-film strain gauges. In addition, the strain gauge exhibits excellent resistance stability with a mechanical hysteresis of 3 mu epsilon and a resistance drift of 0.0008/h at room temperature. Therefore, TiB2/SiCN thin-film strain gauges provide an effective approach for the measurement of in-situ static and dynamic strain of hot components in harsh environments.

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