Damage development in woven carbon fibre thermoplastic laminates with PPS and PEEK matrices: A comparative study

In this work, we investigate the effect of the matrix on the mechanical performance of woven carbon fibre composites. More specifically, composites with the same 5-harness satin carbon fabric reinforcement and different thermoplastic matrices, PPS and PEEK, are compared in various mechanical tests (tensile, interlaminar fracture toughness and compression-after-impact tests). The results of tension tests show the influence of the matrix type on the development of cracks in yarns. The cracks in carbon fabric/PEEK composite appear later than in carbon fabric/PPS composite. Their density is also lower. A correlation between cumulative acoustic emission energy and transverse crack appearance in tensile tests is shown. The most evident difference is demonstrated for the Double Cantilever Beam tests and End Notch Flexure tests. The interlaminar fracture toughness for both mode I and mode II is more than 1.5 times higher for carbon fabric/PEEK laminates as compared to carbon fabric/PPS ones. The higher fracture toughness of carbon fabric/PEEK results in its higher residual compressive strength after impact (approximate to 25%). Thus, the study concludes that the performance of textile composites is highly sensitive to the performance of the matrix. Matrices that have higher strength, ductility and fracture toughness lead to structural composites with lower crack densities, better performance in the bias direction, higher resistance to delaminations and higher residual strength after impact.