High Salinity Wastewater Treatment Study Using an Automated Pilot Combining Anaerobic and Aerobic Biofilm Processes

A 20-ft containerized biological pilot system consisting of both an anaerobic expended granular sludge bed (EGSB) and an aerobic biofilm continuous flow intermittent clean (CFTC (R)) system has been designed, constructed, and delivered onsite at a pharmaceutical wastewater producer for a wastewater treatment study. The pilot was operated for a total of 317 days, including 147 days of adaptive phase and 170 days of testing phase. A pilot adaptive phase feeding wastewater COD concentration from 2 to 50 g/L with salinity up to 16 g/L was carried out, achieving EGSB where COD removal reached over 80 to 95% at OLR up to 22 kg COD/m(3).d. In the testing phase, with repressive practical wastewater, the EGSB can remove over 97% of feed COD (with up to 82% acetic acid) at an average 16.3 kg COD/m(3).d. The high wastewater salinity at 20 g/L did not inhibit COD removal efficiency by the system. The complete system with EGSB and aerobic stage was very stable and removed over 90-97% of the total COD dependent on the wastewater composition. The pilot was demonstrated as a valuable tool because of its user-friendly nature with high automation level, as well as its high efficiency in treating specific wastewater under varying operational conditions. This study provides critical information for full-scale system design and offers training for the customer in handling a previously unfamiliar process in a confident manner.

Automated summary

A containerized biological pilot system consisting of anaerobic expanded granular sludge bed (EGSB) and aerobic biofilm continuous flow intermittent clean (CFTC(R)) system was designed, constructed, and tested. The system showed high efficiency in treating specific wastewater under varying operational conditions.