Effect of Co-Doping on Cu/CaO Catalysts for Selective Furfural Hydrogenation into Furfuryl Alcohol

Cu/CaO catalysts with fine-tuned Co-doping for excellent catalytic performance of furfural (FAL) hydrogenation to furfuryl alcohol (FOL) were synthesized by a facile wetness impregnation method. The optimal Co1.40Cu1/CaO catalyst, with a Co to Cu mole ratio of 1.40:1, exhibited a 100% FAL conversion with a FOL yield of 98.9% at 100 degrees C and 20 bar H-2 pressure after 4 h. As gained from catalyst characterizations, Co addition could facilitate the reducibility of the CoCu system. Metallic Cu, Co-Cu alloys, and oxide species with CaO, acting as the major active components for the reaction, were formed after reduction at 500 degrees C. Additionally, this combination of Co and Cu elements could result in an improvement of catalyst textures when compared with the bare CaO. Smaller catalyst particles were formed after the addition of Co into Cu species. It was found that the addition of Co to Cu on the CaO support could fine-tune the appropriate acidic and basic sites to boost the FOL yield and selectivity with suppression of undesired products. These observations could confirm that the high efficiency and selectivity are mainly attributed to the synergistic effect between the catalytically active Co-Cu species and the CaO basic sites. Additionally, the FAL conversion and FOL yield insignificantly changed throughout the third consecutive run, confirming a high stability of the developed Co1.40Cu1/CaO catalyst.

Automated summary

Cu/CaO catalysts with fine-tuned Co-doping were synthesized and exhibited excellent catalytic performance in the hydrogenation of furfural. The addition of Co improved the reducibility of the catalyst, resulted in smaller catalyst particles, and fine-tuned the acidic and basic sites, leading to enhanced selectivity and yield of the desired product. The catalyst showed high stability throughout the reaction.