4.8 Article

Polyimide as a durable cathode for all-solid-state Li(Na)-organic batteries with boosted cell-level energy density

Journal

NANO ENERGY
Volume 96, Issue -, Pages -

Publisher

ELSEVIER
DOI: 10.1016/j.nanoen.2022.107130

Keywords

All-solid-state batteries; Organic electrode materials; Polyimide; Sulfide electrolytes; Dry-film process; Cell-level energy density

Funding

  1. U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy (EERE) under the National Energy Technology Lab [DE-EE0008859]
  2. Cornell University
  3. Millipore Sigma

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This study successfully utilized polyimide material as an organic cathode to manufacture an all-solid-state battery with high energy density and stability. By introducing a dry-film approach, an ultrathin solid-state electrolyte layer and high-area organic cathode were achieved, significantly improving the cell-level energy density.
The integration of organic electrode materials (OEMs) with solid-state electrolytes (SSEs) is expected to build an all-solid-state battery (ASSB) with long-term sustainability, high safety, and high energy density. Despite this great promise, the cell-level energy density is still far from practically applicable, which stems from the ultrathick SSE layer and thin cathode layer used in a pellet-type ASSB design. Here, a cost-effective polyimide (PI) material was first exploited as an organic cathode for sulfide-based ASSBs. A capacity of ~190 mAh g(-1) was delivered with almost no capacity decay over 300 cycles. Moreover, for the first time, a dry-film approach was introduced to manufacture a sheet-type Li-organic ASSB with an ultrathin SSE layer and a high-areal-loading PI cathode. Notably, PI is a perfect candidate for dry-film technology due to its high thermal stability and extraordinary chemical inertness toward sulfide SSEs. Remarkably, the free-standing SSE membrane was merely 46 mu m thick, and an ultralow areal resistance of 3.3 & UOmega; cm(2) was achieved, more than tenfold lower than that of reported SSE pellets. One order of magnitude boost in the cell-level energy density was achieved. This work presents a significant leap in transferring organic ASSB technology from laboratory research to factory manufacturing.

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