Reusing Construction and Demolition Waste to Prepare Alkali-Activated Cement

Large amounts of waste are derived not only from construction processes, but also the demolition of existing buildings. Such waste occupies large volumes in landfills, which makes its final disposal difficult and expensive. Reusing this waste type is generally limited to being employed as filler material or recycled aggregate in concrete, which limits its valorisation. The present work proposes reusing construction and demolition waste to manufacture alkali-activated cement to improve its sustainability and recovery. Construction and demolition waste (C&DW) from a demolition waste collection plant in Valencia (Spain) was physically and chemically characterised. This residue contained large fractions of concrete, mortar, bricks, and other ceramic materials. X-ray fluorescence (XRF) analysis showed that its chemical composition was mainly CaO, SiO2 and Al2O3. X-ray diffraction (XRD) analysis revealed that it presented some crystalline products, and quartz (SiO2) and calcite (CaCO3) were the main components. Blends of C&DW and blast furnace slag (BFS) were alkali-activated with mixtures of sodium hydroxide and sodium silicate. The corresponding pastes were characterised by techniques such as thermogravimetry and scanning electron microscopy (SEM). The alkali-activated mortars were prepared, and the resulting mortars' compressive strength was determined, which was as high as 58 MPa with the 50% C&DW-50% BFS mixture. This work concluded that it is possible to make new sustainable binders by the alkali activation of C&DW-BFS without using Portland cement.

Automated summary

Construction and demolition waste can be recycled and utilized by alkali-activated cement to improve sustainability and recovery. In this study, the physical and chemical characteristics of construction and demolition waste in Valencia were described, with the main components being CaO, SiO2, and Al2O3. The alkali activation of blends of this waste and blast furnace slag resulted in mortars with high compressive strength. The research concludes that new sustainable binders can be made without the use of Portland cement.