The mechanical, thermophysical and electromagnetic properties of UD SiCf/SiC composites in different directions

Unidirectional (UD) silicon carbide (SiC) fiber-reinforced SiC matrix (UD SiCf/SiC) composites with CVI BN interphase were fabricated by polymer infiltration-pyrolysis (PIP) process. The effects of the anisotropic distribution of SiC fibers on the mechanical properties, thermophysical properties and electromagnetic properties of UD SiCf/SiC composites in different directions were studied. In the direction parallel to the axial direction of SiC fibers, SiC fibers bear the load and BN interphase ensures the interface debonding, so the flexural strength and the fracture toughness of the UD SiCf/SiC composites are 813.0 +/- 32.4 MPa and 26.1 +/- 2.9 MPa.m(1/2), respectively. In the direction perpendicular to the axial direction of SiC fibers, SiC fibers cannot bear the load and the low interfacial bonding strengths between SiC fiber/BN interphase (F/I) and BN interphase/SiC matrix (I/M) both decrease the matrix cracking stress, so the corresponding values are 36.6 +/- 6.9 MPa and 0.9 +/- 0.5 MPa.m(1/2), respectively. The thermal expansion behaviors of UD SiCf/SiC composites are similar to those of SiC fibers in the direction parallel to the axial direction of SiC fibers, and are similiar to those of SiC matrix in the direction perpendicular to the axial direction of SiC fibers. The total electromagnetic shielding effectiveness (EM SET) of UD SiCf/SiC composites attains 32 dB and 29 dB when the axial direction of SiC fibers is perpendicular and parallel to the electric field direction, respectively. The difference of conductivity in different directions is the main reason causing the different SET. And the dominant electromagnetic interference (EMI) shielding mechanism is absorption for both studied directions.

Automated summary

This study fabricated unidirectional silicon carbide fiber-reinforced SiC matrix composites with a CVI BN interphase using the polymer infiltration-pyrolysis process. The effects of the anisotropic distribution of SiC fibers on the mechanical properties, thermophysical properties, and electromagnetic properties were investigated. The results showed that the axial direction of SiC fibers influenced the load-bearing capability of the fibers, while the perpendicular direction affected the interfacial bonding strength and matrix cracking stress. The thermal expansion behavior and electromagnetic shielding effectiveness also showed directional dependence.