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Research status of deep penetration welding of medium-thick plate aluminum alloy

Journal

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
Volume 120, Issue 11-12, Pages 6993-7010

Publisher

SPRINGER LONDON LTD
DOI: 10.1007/s00170-022-09089-0

Keywords

Medium-thick plate Al-alloy; Deep penetration; High energy beam; External physical field; Porosity and cracks

Funding

  1. Key Research and Development Project of Liaoning Province [2019JH2/10100017]
  2. Special project for the transformation of major scientific and technological achievements in Shenyang [20-203-5-01]
  3. National Natural Science Foundation of China [51775354]
  4. Liaoning Revitalization Talents Program [XLYC2007072]
  5. Ministry of Education and Science of Russian Federation [11.9505.2017/8.9]

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This paper summarizes the deep penetration welding process of aluminum alloy plates and analyzes the mechanism and research progress of various process methods. It demonstrates that welding technology assisted by external magnetic field or ultrasonic field can help achieve deep penetration welding.
The amount of metal materials is gradually increasing with the rapid development of manufacturing industry. Medium-thick plate aluminum alloy is widely used in heavy military vehicles, marine engineering, and other fields for weight reduction or corrosion resistance. However, it is difficult to obtain high-quality deep penetration welds by traditional welding technology to meet the requirements. Based on the welding solution of plate aluminum alloy, this paper summarizes the deep penetration welding process of aluminum alloy plates and analyzes the mechanism and research progress of various process methods. It mainly includes active flux tungsten inert gas welding, pulse melting electrode inert gas welding, swing arc narrow gap GMAW welding, high energy beam welding and laser arc hybrid welding, etc. The welding technology assisted by external magnetic field or ultrasonic field can also realize deep penetration of the weld, and can improve the weld forming, reduce porosity and cracks and other defects. The research on deep penetration welding technology is helpful to promote the high-speed development of plate aluminum alloy welding to automation and intelligence.

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