Journal
AICHE JOURNAL
Volume 68, Issue 9, Pages -Publisher
WILEY
DOI: 10.1002/aic.17745
Keywords
coating gap; operating limits; slot-die coating; slot-die design; viscocapillary model; wet thickness
Categories
Funding
- Hyundai Motor Group
- National Research Foundation of Korea [NRF-2018R1A5A1024127, NRF2020R1A2C2008141, NRF2021M3H4A6A01041234]
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This study investigates the influence of the coating gap on the maximum and minimum wet thicknesses in slot-die coating process, and establishes a simple flow model with analytical expressions. The results show that the minimum wet thickness increases linearly with the coating gap, while the maximum wet thickness exhibits a counterintuitive trend of decreasing with the increasing coating gap under a specific slot-die configuration.
The dependence of the maximum and minimum wet thicknesses on the coating gap is derived for the slot-die coating process, under different slot-die configurations. Analytical expressions for the wet thickness and its derivative with respect to the coating gap are obtained using a simple flow model. The results indicate that, as expected, the minimum wet thickness increases linearly with the coating gap; however, the maximum wet thickness demonstrates a counterintuitive trend of decreasing as the coating gap increases, when a specific slot-die configuration is assumed. Moreover, the results are also validated by numerically solving the complete two-dimensional (2D) Navier-Stokes equation.
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