Fabrication and characterization of stretchable denim fabric using core spun yarn

This study aimed to investigate the effect of extensibility on cotton blended polyester-spandex core-spun yarn in the weft direction of 3/1 right-handed Z-twill denim. For the preparation of samples, 100% ring spun cotton yarn of 42 tex (14s/1 Ne) was used as warp, and 70:30, 30:70, 60:40, and 40:60 cotton-polyester core-spun yarn of 30 tex (20s/1) was used in the weft direction. Four categories of denim fabric were fabricated by using the air-jet weaving machine. Spandex yarn was used as a core material of weft with a percentage of 2%, 2.5%, 1.9%, and 1.8% respectively. Different physio-mechanical characteristics namely tensile and tearing strength, GSM, growth and recovery percentage, initial modulus, bending length, drape co-efficiency, abrasion resistance, flexural rigidity were evaluated to justify the quality of fabricated pieces of denim. Water wicking and breathability were taken into consideration when determining comfort. Higher cotton containing specimens exhibited lower tensile and tearing strength. Additionally, the produced denim fabrics showed balanced drapability and good breathability.

Automated summary

This study investigated the effect of extensibility on cotton blended polyester-spandex core-spun yarn in the weft direction of denim fabric. Different physio-mechanical characteristics were evaluated to assess the quality of the fabricated denim, with higher cotton content leading to lower tensile and tearing strength. The produced denim fabrics exhibited balanced drapability and good breathability.