Technology of Producing Petroleum Coking Additives to Replace Coking Coal

Coke chemical companies often have a deficit of coals of particularly valuable grades, the coking coals. This work studies the opportunity of producing petroleum coking additives using delayed coking during heavy petroleum residue processing. Experiments for the production of a carbon material were conducted using three kinds of heavy petroleum residues of the oil refinery plant Ltd Kinef: the vacuum residue from crude atmospheric and vacuum distillation units (VR1), the vacuum residue from the vacuum distillation hydrocracking unit (VR2), and the visbreaker residue from the visbreaking unit (VR3). For the produced carbon material, the quality indicators were determined, and X-ray diffraction, thermogravimetric, and differential thermal analyses were conducted. The petroleum coking additive produced instead of the typical petroleum coke under a milder temperature regime had the required quality indicators, particularly, the volatile-matter yield within the range from 15 to 25 wt %, to be used in metallurgical production for partial replacement of coking coals in the charge to produce metallurgical coke.

Automated summary

This study investigates the potential of producing petroleum coking additives from heavy petroleum residues, with experiments showing that the additives could replace coking coals in the production of metallurgical coke, meeting the required quality indicators.