Effective Removal of Acid Dye in Synthetic and Silk Dyeing Effluent: Isotherm and Kinetic Studies

Here, we propose a low-cost, sustainable, and viable adsorbent (pine tree-derived biochar) to remove acid dyes such as acid violet 17 (AV), which is used in the silk dyeing industry. As a case study, the AV removal process was demonstrated using synthetic effluent and further as a proof of concept using real dye effluent produced from the Sirumugai textile unit in India. The pine tree-derived biochar was selected for removal of aqueous AV dye in batch and fixed-bed column studies. The adsorbent material was characterized for crystallinity (XRD), surface area (BET), surface morphology and elemental compositions (SEM-EDX), thermal stability (TGA), weight loss (DGA), and functional groups (FTIR). Batch sorption studies were performed to evaluate (i) adsorption at various pH values (at pH 2 to 7), (ii) isotherms (at 10, 25, and 35 degrees C) to assess the temperature effect on the sorption efficiency, and (iii) kinetics to reveal the effect of time, adsorbent dose, and initial concentration on the reaction rate. After systematic evaluation, 2 g/L biochar, 25 mg/L AV, pH 3, 40 degrees C, and 40 and 360 min in a completely mixed batch study resulted in 50 and 90% dye removal, respectively. The isoelectric point at pH 3.7 +/- 0.2 results in maximum dye removal, therefore suggesting that monitoring the ratio of different effluent (acid/wash/dye) can improve the colorant removal efficiency. The Langmuir isotherm best fits with the sorption of AV to biochar, provided a maximal dye uptake of 29 mg/g at 40 degrees C, showing that adsorption was endothermic. Fixed-bed studies were conducted at room temperature with an initial dye concentration of 25 and 50 mg/L. The glass columns were packed with biochar (bed depth 20 cm, pore volume = 14 mL) at an initial pH of 5.0 and a 10 mL/min flow rate for 120 min. Finally, the regeneration of the adsorbent was achieved using desorption studies conducted under the proposed experimental conditions resulted in 90-93% removal of AV even after five cycles of regeneration.

Automated summary

The study demonstrates that pine tree-derived biochar is effective in removing AV dye, and monitoring the effluent ratio can enhance colorant removal efficiency. The Langmuir isotherm model best fits the adsorption of AV onto biochar.