Oil Recovery from Dry Grind Ethanol Plant Coproducts Using Ethanol

Corn ethanol bio-refineries are seeking economic processing strategies for recovering oil from their coproducts. The addition of ethanol can be an efficient method to recover the oil from the coproducts as the industry has available ethanol. This study considered the effects of ethanol on oil recovery from distillers' dried grains with solubles (DDGS) and oil partitioning from whole stillage (WS) on a laboratory scale. Ethanol was added with original and heavier fraction DDGS in different temperatures (room temperature ~20 degrees C, 30 degrees C, 40 degrees C, and 50 degrees C) and solids loadings (20%, 30%, and 40%), and their effects on oil recovery were evaluated. The whole stillage was incubated with ethanol at room temperature (~20 degrees C) and 50 degrees C separately to analyze WS's oil distribution in the liquid and solid phases. The amount of recovered oil from the original and heavier fractions of DDGS varies from 25-45% and 45-70%, respectively, with an increment of temperature. Increasing solids loadings up to 30% had no effect on oil recovery from either DDGS sample. Ethanol treatment in WS resulted in 8-10% higher wet yield of liquid fraction and 17-20% of oil increase in liquid fraction than the control treatment. It is also notable that temperature positively impacted oil partitioning from WS. The results showed that ethanol could improve oil recovery from DDGS and oil partition in WS by varying different process conditions. This outcome is beneficial to ethanol plants to increase corn oil yield using their existing setup and in-situ product.

Automated summary

Corn ethanol bio-refineries can increase oil recovery from distillers' dried grains with solubles (DDGS) and enhance oil partitioning from whole stillage (WS) by adding ethanol and adjusting temperature. The results showed that ethanol treatment improved oil recovery from DDGS and oil partition in WS, providing a beneficial outcome for ethanol plants.