Solid-State Welding of the Nanostructured Ferritic Alloy 14YWT Using a Capacitive Discharge Resistance Welding Technique

Joining nanostructured ferritic alloys (NFAs) has proved challenging, as the nano-oxides that provide superior strength, creep resistance, and radiation tolerance at high temperatures tend to agglomerate, redistribute, and coarsen during conventional fusion welding. In this study, capacitive discharge resistance welding (CDRW)-a solid-state variant of resistance welding-was used to join end caps and thin-walled cladding tubes of the NFA 14YWT. The resulting solid-state joints were found to be hermetically sealed and were characterized across the weld region using electron microscopy (macroscopic, microscopic, and nanometer scales) and nanoindentation. Microstructural evolution near the weld line was limited to narrow (~50-200 mu m) thermo-mechanically affected zones (TMAZs) and to a reduction in pre-existing component textures. Dispersoid populations (i.e., nano-oxides and larger oxide particles) appeared unchanged by all but the highest energy and power CDRW condition, with this extreme producing only minor nano-oxide coarsening (~2 nm -> ~5 nm o). Despite a minimal microstructural change, the TMAZs were found to be ~10% softer than the surrounding base material. These findings are considered in terms of past solid-state welding (SSW) efforts-cladding applications and NFA-like materials in particular-and in terms of strengthening mechanisms in NFAs and the potential impacts of localized temperature-strain conditions during SSW.

Automated summary

In this study, capacitive discharge resistance welding (CDRW), a solid-state variant of resistance welding, was used to successfully join nanostructured ferritic alloys (NFAs). The resulting solid-state joints were hermetically sealed and showed minimal microstructural changes. These findings are significant for solid-state welding research in cladding applications and similar NFAs materials.