Study on Frost-Suppression Characteristics of Superhydrophobic Aluminum Surface Heat Exchanger Applied in Air Source Heat Pump

In order to solve the frosting problem of air source heat pump (ASHP) outdoor heat exchange under low-temperature and low-humidity conditions, a superhydrophobic aluminum (Al) surface with a contact angle (CA) of 158.3 degrees was prepared by chemical etching. The microscopic characteristics of droplet condensation and the freezing process of a superhydrophobic surface were revealed through visual experiments and theoretical analysis. On this basis, the frost-suppression effect of a superhydrophobic Al-based surface simulating the distribution of actual heat exchanger fins was preliminarily explored. The results demonstrated that, due to the large nucleation energy barrier and the coalescence-bounce behavior of droplets, the condensed droplets on the superhydrophobic surface appeared late and their quantity was low. The thermal conductivity of the droplets on a superhydrophobic surface was large, so their freezing rate was low. The frosting amount on the superhydrophobic Al-based surface was 69.79% of that of the bare Al-based surface. In turn, the time required for melting the frost layer on the superhydrophobic Al-based surface was 64% of that on the bare Al-based surface. The results of this study lay an experimental and theoretical foundation for the application of superhydrophobic technology on the scale of heat exchangers.

Automated summary

This study prepared a superhydrophobic aluminum surface with a contact angle of 158.3 degrees to solve the frosting problem of air source heat pump outdoor heat exchange under low-temperature and low-humidity conditions. The characteristics of droplet condensation and freezing process on the superhydrophobic surface were revealed through experiments and analysis. Additionally, the frost-suppression effect of the superhydrophobic aluminum-based surface was explored, showing that the condensed droplets appeared late and their quantity was low, resulting in a lower freezing rate and frosting amount compared to the bare aluminum-based surface.