4.6 Article

Screen Printed Copper and Tantalum Modified Potassium Sodium Niobate Thick Films on Platinized Alumina Substrates

Journal

MATERIALS
Volume 14, Issue 23, Pages -

Publisher

MDPI
DOI: 10.3390/ma14237137

Keywords

lead-free; KNN; thick film; microstructure; electromechanical properties

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This study investigates the impact of sintering in different atmospheres on the properties of KNN thin films, highlighting the benefits of using packing powder for achieving phase-pure films. Thick films sintered in oxygen exhibit promising piezoelectric properties and low mechanical losses, making them potential candidates for lead-free piezoelectric energy harvesting applications.
We show how sintering in different atmospheres affects the structural, microstructural, and functional properties of ~30 mu m thick films of K0.5Na0.5NbO3 (KNN) modified with 0.38 mol% K5.4Cu1.3Ta10O29 and 1 mol% CuO. The films were screen printed on platinized alumina substrates and sintered at 1100 degrees C in oxygen or in air with or without the packing powder (PP). The films have a preferential crystallographic orientation of the monoclinic perovskite phase in the [100] and [-101] directions. Sintering in the presence of PP contributes to obtaining phase-pure films, which is not the case for the films sintered without any PP notwithstanding the sintering atmosphere. The latter group is characterized by a slightly finer grain size, from 0.1 mu m to ~2 mu m, and lower porosity, ~6% compared with ~13%. Using piezoresponse force microscopy (PFM) and electron backscatter diffraction (EBSD) analysis of oxygen-sintered films, we found that the perovskite grains are composed of multiple domains which are preferentially oriented. Thick films sintered in oxygen exhibit a piezoelectric d(33) coefficient of 64 pm/V and an effective thickness coupling coefficient k(t) of 43%, as well as very low mechanical losses of less than 0.5%, making them promising candidates for lead-free piezoelectric energy harvesting applications.

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