Cobalt Minimisation in Violet Co3P2O8 Pigment

This study considers the limitations of cobalt violet orthophosphate, Co3P2O8, in the ceramic industry due to its large amount of cobalt. MgxCo3-xP2O8 (0 & LE; x & LE; 3) solid solutions with the stable Co3P2O8 structure were synthesised via the chemical coprecipitation method. The formation of solid solutions between the isostructural Co3P2O8 and Mg3P2O8 compounds decreased the toxically large amount of cobalt in this inorganic pigment and increased the melting point to a temperature higher than 1200 & DEG;C when x & GE; 1.5. Co3P2O8 melted at 1160 & DEG;C, and compositions with x & GE; 1.5 were stable between 800 and 1200 & DEG;C. The substitution of Co(II) with Mg(II) decreased the toxicity of these materials and decreased their price; hence, the interest of these materials for the ceramic industry is greater. An interesting purple colour with a* = 31.6 and b* = -24.2 was obtained from a powdered Mg2.5Co0.5P2O8 composition fired at 1200 & DEG;C. It considerably reduced the amount of cobalt, thus improving the colour of the Co3P2O8 pigment (a* = 16.2 and b* = -20.1 at 1000 & DEG;C). Co3P2O8 is classified as an inorganic pigment (DCMA-8-11-1), and the solid solutions prepared were also inorganic pigments when unglazed. When introducing 3% of the sample (pigment) together with enamel, spreading the mixture on a ceramic support and calcining the whole in an electric oven, a colour change from violet to blue was observed due to the change in the local environment of Co(II), which could be seen in the UVV spectra of the glazed samples with the displacement of the bands towards higher wavelengths and with the appearance of a new band assigned to tetrahedral Co(II). This blue colour was also obtained with Co2SiO4, MgCoSiO4 or Co3P2O8 pigments containing a greater amount of cobalt.

Automated summary

This study explores the limitations of cobalt violet orthophosphate in the ceramic industry and proposes a solution by synthesizing solid solutions to reduce cobalt content and increase the melting point. Additionally, the study shows how the local environment of cobalt affects the color change from purple to blue during the firing process.