Journal
SENSORS
Volume 21, Issue 21, Pages -Publisher
MDPI
DOI: 10.3390/s21217107
Keywords
industrial internet of things (IIoT); wireless control systems; industry 4.0 & nbsp; ; XBee; LabVIEW; fuzzy control; reliable control systems; robotics; gain scheduling fuzzy PID controller
Funding
- Basque Government [ELKARTEK KK-2021/00092]
- Diputacion Foral de Alava (DFA) through the project CONAVANTER
- UPV/EHU [GIU20/063]
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This paper aims to improve the reliability of wireless control applications by executing sophisticated algorithms at a central node and implementing backup controllers locally to prevent plants from becoming uncontrolled. Using XBee 900 MHz communication technology for control tasks allows for integration with cloud services using the 2.4 GHz band. Experimental results demonstrate that this approach enables the use of wireless communications in critical control applications.
The nature of wireless propagation may reduce the QoS of the applications, such that some packages can be delayed or lost. For this reason, the design of wireless control applications must be faced in a holistic way to avoid degrading the performance of the control algorithms. This paper is aimed at improving the reliability of wireless control applications in the event of communication degradation or temporary loss at the wireless links. Two controller levels are used: sophisticated algorithms providing better performance are executed in a central node, whereas local independent controllers, implemented as back-up controllers, are executed next to the process in case of QoS degradation. This work presents a reliable strategy for switching between central and local controllers avoiding that plants may become uncontrolled. For validation purposes, the presented approach was used to control a planar robot. A Fuzzy Logic control algorithm was implemented as a main controller at a high performance computing platform. A back-up controller was implemented on an edge device. This approach avoids the robot becoming uncontrolled in case of communication failure. Although a planar robot was chosen in this work, the presented approach may be extended to other processes. XBee 900 MHz communication technology was selected for control tasks, leaving the 2.4 GHz band for integration with cloud services. Several experiments are presented to analyze the behavior of the control application under different circumstances. The results proved that our approach allows the use of wireless communications, even in critical control applications.
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