Journal
SCIENCE
Volume 374, Issue 6566, Pages 478-+Publisher
AMER ASSOC ADVANCEMENT SCIENCE
DOI: 10.1126/science.abj3770
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Funding
- City University of Hong Kong [9042635, 9360161, 9380060]
- Hong Kong Institute for Advanced Study [9360157]
- National Key Research and Development Program of China [2016YFB0701302]
- National Natural Science Foundation of China [51671156, 51671158]
- GDAS's Project of Science and Technology Development [2019GDASYL-0203002]
- US National Science Foundation [DMR -1923929]
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By utilizing laser-powder bed fusion, an in situ design approach has been demonstrated to achieve spatial modulations of concentration in alloys. This technique allows for the production of micrometer-scale concentration modulations in the matrix of Ti-6Al-4V, leading to a b + a' dual-phase microstructure with high tensile strength, uniform elongation, and excellent work-hardening capacity.
Additive manufacturing is a revolutionary technology that offers a different pathway for material processing and design. However, innovations in either new materials or new processing technologies can seldom be successful without a synergistic combination. We demonstrate an in situ design approach to make alloys spatially modulated in concentration by using laser-powder bed fusion. We show that the partial homogenization of two dissimilar alloy melts-Ti-6Al-4V and a small amount of 316L stainless steel-allows us to produce micrometer-scale concentration modulations of the elements that are contained in 316L in the Ti-6Al-4V matrix. The corresponding phase stability modulation creates a fine scale-modulated b + a' dual-phasemicrostructure that exhibits a progressive transformation-induced plasticity effect, which leads to a high tensile strength of similar to 1.3 gigapascals with a uniform elongation of similar to 9% and an excellent work-hardening capacity of >300 megapascals. This approach creates a pathway for concentration-modulated heterogeneous alloy design for structural and functional applications.
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