Study on suppression of coal dust explosion by superfine NaHCO3/shell powder composite suppressant

In order to develop a highly efficient, simple-preparation and renewable explosion suppressant of composite powders, the superfine NaHCO3-shell powder (S-S) composite explosion suppressant was prepared by one-step method with airflow crusher to fulfill the mechanical dry coating of shell powder by NaHCO3, which solved the contradiction between dispersion and suspension force of explosion suppressant particles. The composition optimization and performance test of S-S composite explosion suppressant were carried out with the use of 20 L explosion tank and large tubular coal dust characteristics identification instrument. The results show that when the shell powder particles are coated with NaHCO3, the overall water absorption performance of the powder is reduced, the particle agglomeration phenomenon is weakened, and the dispersion is obviously improved. With the increase of NaHCO3 ratio, the ignition sensitivity of coal dust decreases, and the time to reach the first explosion P-max is gradually delayed, and both P-max and (dP/dt)(max) decrease. With the following explanations: NaHCO3 has a significant effect on reducing (dP/dt)(max) due to its chemical reaction, while shell powder is beneficial to reducing the P-max due to its physical barrier effect. The suppression effect of S-S composite explosion suppressant on coal dust explosion is far better than that of pure NaHCO3 or shell powder. (C) 2021 Elsevier B.V. All rights reserved.

Automated summary

The superfine NaHCO3-shell powder (S-S) composite explosion suppressant prepared by one-step method with an airflow crusher showed excellent explosion suppression performance in optimizing the composition, reducing particle agglomeration, improving dispersion, lowering ignition sensitivity, delaying explosion occurrence time, etc. The suppression effect on coal dust explosion is far better than that of pure NaHCO3 or shell powder.