4.7 Article

2D nonlinear and non-Hertzian gear teeth deflection model for static transmission error calculation

Journal

MECHANISM AND MACHINE THEORY
Volume 166, Issue -, Pages -

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.mechmachtheory.2021.104471

Keywords

Spur gears; STE; Nonlinear; Non-Hertzian

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The paper establishes a bi-dimensional approach to model deflection and load sharing characteristics of engaging teeth in spur gear transmission under quasi-static conditions. A semi-analytical model is used to obtain tooth deformations and stiffness, while a numerical non-Hertzian contact mechanics model is employed to analyze surface displacements and pressure distributions. Results are shown in terms of static transmission error, load sharing, and contact pressure distributions.
Aim of this paper is to establish a bi-dimensional approach under quasi-static conditions to model the deflection and the load sharing characteristics as well as the contact conditions between engaging teeth in a spur gear transmission. A semi-analytical model is used to obtain tooth deformations and its stiffness, which is employed in an iterative nonlinear scheme to obtain the actual location of the point of application of the load and its intensity between the different teeth pairs. Next a numerical non-Hertzian contact mechanics model is used to obtain surface displacements and pressure distributions accounting for curvature variations and possible tip contacts once equilibrium is established. Several results are shown in terms of static transmission error, load sharing and contact pressures distributions along the roll angle of the gears with and without different kinds and amounts of profile modifications.

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