Laser Cladding on Copper with Composite Powder C-Al2O3-Cu

Copper and copper alloys own high thermal conductivity, electrical conductivity, good plasticity, and corrosion resistance, which are widely used in electric power, aerospace, and marine engineering. Due to low absorption rate of infrared and near infrared light, high thermal conductivity and high activity with oxygen, laser cladding of copper, and copper alloys are difficult to be conducted in air since the problems associated to cracks and voids are always hardly to be eliminated. In this paper, C-Al2O3-Cu composite powder mixed with Ni and Fe was developed to solve these problems. Use of carbon was to depress the oxidation and improve the laser absorption, while alumina was used to improve the laser absorption and mechanical strength. To improve the bonding strength between cladding layer and substrate, Ni and Fe were used. Experimental results showed that no obvious aggregation was observed and the powder showed good fluidity. The tensile strength of the cladding layer is 406.7 +/- 0.1MPa which is about 1.7 times higher than that of pure copper substrate, and the tensile fracture of the cladding layer revealed microporous aggregation fracture due to the existence of Al2O3 in the cladding layer.

Automated summary

This study developed a C-Al2O3-Cu composite powder mixed with Ni and Fe to improve the laser cladding of copper and copper alloys, successfully solving the problems associated with cracks and voids. The tensile strength of the cladding layer is significantly higher, showing improved mechanical performance.