4.7 Article

Enhancement in the mechanical behaviour of a Schwarz Primitive periodic minimal surface lattice structure design

Journal

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.ijmecsci.2021.106977

Keywords

Triply periodic minimal surface; Mechanical properties; Energy absorption; Micro-selective laser melting; Deformation mode; Finite element modelling

Funding

  1. National University of Singapore Chongqing Research Institute (NUSRI-CQ) under its Advanced Manufacturing and Materials Programme
  2. MOE AcRF Tier 1 FRC Research Grant [R-265-000-A28-114]
  3. NUSRI-CQ Research Scholarship [GOSU00000070 NUSRI-CQ Phd Sch-IS]

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In this study, an improved Schwarz primitive lattice structure was proposed by redefining the original opening diameter with a shape parameter. Experimental results showed that the modified P lattice structure with a small opening diameter had increased Young's modulus, compressive strength, and energy absorption compared to the original P lattice structure.
Triply periodic minimal surface (TPMS) sheet lattice structures are composed of continuous and smooth shells, enabling the achievement of a high surface-to-volume ratio and pore interconnectivity, which represent an emerging solution for lightweight applications. In this study, an improved Schwarz primitive lattice (P-lattice) structure was proposed by redefining the original opening diameter with a shape parameter. Prototypes of different configurations, such as the original P-lattice (OP) structure, modified P-lattice structure with a small opening diameter (SP), and modified P-lattice structure with a big opening diameter (BP) were fabricated via micro-selective laser melting using 316 L stainless steel. Quasi-static compression tests were performed on the fabricated samples. The experimental results indicated that the Young's modulus, compressive strength, and energy absorption of the SP lattice were increased by 25.84%, 15.63%, and 33.02%, respectively, compared with those of the OP structure. A finite element model was established to investigate the mechanical properties and energy absorption of all the designed configurations, and the results showed good agreement with the experimental observations. A rigid-plastic hardening model was also introduced to macroscopically predict the mechanical response and energy absorption of the as-designed lattice structures. The mechanical properties and energy absorption of the SP structure outperformed those of the OP and BP structures.

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