Enhanced pool boiling on microstructured surfaces with spatially-controlled mixed wettability

Surface wettability is a very important factor that affects the pool boiling heat transfer performance and the surfaces with mixed wettability have attracted much attention in recent years for enhancing pool boiling. However, the existing experimental studies were mainly focused on plain surfaces with mixed wettability or microstructured surfaces whose tops of microstructures were entirely subjected to wettability modification. In this work, we fabricated microstructured surfaces with spatially-controlled mixed wettability by controlling the size of the hydrophobic spots on the tops of microstructures. Saturated pool boiling of water on the surfaces was experimentally investigated to explore the synergistic enhancement of pool boiling by optimally utilizing the combined effects of mixed wettability and microstructures. The experimental results indicate that the size of the hydrophobic spots on the tops of microstructures has a significant influence on the boiling performance of microstructured surfaces with mixed wettability. By controlling the size of the hydrophobic spots on the tops of microstructures to optimize the combined effects of mixed wettability and microstructures, the novel microstructured surface performs much better than a base microstructured surface without wettability modification and the one whose tops of pillars are entirely subjected to wettability modification. The heat transfer coefficient (HTC) was found to be significantly enhanced together with a higher critical heat flux (CHF). Specifically, the achieved largest HTC and highest CHF are 257.6 kW/(m(2) K) and 2190.8 kW/m(2), respectively, which are 4.55 times and 1.87 times, respectively, over those of the plain copper surface. (C) 2021 Elsevier Ltd. All rights reserved.

Automated summary

Surface wettability is crucial for pool boiling heat transfer performance. This study focuses on microstructured surfaces with spatially-controlled mixed wettability and investigates their pool boiling performance. The results show that the size of hydrophobic spots on the tops of microstructures has a significant influence on the boiling performance. By optimizing the combined effects of mixed wettability and microstructures, the new microstructured surface outperforms plain surfaces and those with entirely modified wettability. The heat transfer coefficient (HTC) and critical heat flux (CHF) are significantly enhanced.