Experimental study on gas-assisted laser cutting carbon fiber reinforced plastics

To explore the method of low-damage gas-assisted laser processing of carbon fiber reinforced plastics, using QCW450 quasi-continuous fiber laser cutting machine (maximum peak power 4500 W), and laser scribing carbon fiber reinforced plastics with three gas-assisted methods: coaxial nitrogen, coaxial oxygen, and coaxial oxygen paraxial nitrogen compound gas-assisted, and study the influence of the three on cutting quality. At the same time, the single factor experiment method is used to study the impact of laser peak power, scanning speed, and gas pressure on processing quality, mainly analyzing the size of the heat-affected zone of the cutting section, the cutting depth, and the width of the upper slit, and analyze the action mechanism of gas-assisted laser processing of carbon fiber reinforced plastics. The experimental results show that nitrogen can bring a certain cooling effect during high-power and high-speed processing. Oxidation exothermic effect of oxygen can promote the removal of thermal melting of materials, and high-pressure airflow can take away a part of the excess heat and erosion of the residual kerf. Meanwhile, the nitrogen and oxygen mixed gas assists comprehensively in reducing thermal damage and improving the feasibility of etching. The greater the laser peak power, the deeper the etching depth, and the greater the width of the heat-affected zone, the higher the cutting speed, the width of the heat-affected zone, and the cutting depth will decrease. Too much or too little gas pressure is not conducive to improving quality. This research provides a reference for low-damage gas laser processing carbon fiber reinforced plastics.

Automated summary

This study explores the method of low-damage gas-assisted laser processing of carbon fiber reinforced plastics. It investigates the impact of three gas-assisted methods (coaxial nitrogen, coaxial oxygen, and coaxial oxygen paraxial nitrogen compound) on cutting quality using a QCW450 quasi-continuous fiber laser cutting machine. The study also uses a single-factor experiment method to analyze the effects of laser peak power, scanning speed, and gas pressure on processing quality, focusing on the size of the heat-affected zone, cutting depth, and width of the upper slit. The research provides insights into the action mechanism of gas-assisted laser processing of carbon fiber reinforced plastics.