A calibration tool for weld penetration depth estimation based on dimensional and thermal sensor fusion

Weld quality monitoring and assessment in industrial robotic arc welding processes is key to ensure suitability of a component for the intended application. In particular, weld penetration depth is as a major fabrication requirement that has to be addressed. Several alternatives have been proposed based on the use of individual monitoring techniques, but, due to the physical challenges of the welding process and accessibility restrictions to the weld root, multi-sensor approaches have been recently developed. These methods require the adoption of complex setups or calibration strategies. In this work, a multi-sensor approach is proposed to create a calibration tool for weld penetration depth assessment, overcoming physical accessibility restrictions and enabling depth evaluation instantaneously, opening the gate for online usage.

Automated summary

Monitoring and assessing weld quality in industrial robotic arc welding processes is crucial to ensure the suitability of components for their intended applications, with weld penetration depth being a major fabrication requirement. Multiple sensor approaches have been developed to overcome physical challenges and accessibility restrictions, enabling instantaneous depth evaluation and online usage.