Thermodynamic modeling of sulfuric acid decomposer integrated with 1 MW tubular SOFC stack for sulfur-based thermochemical hydrogen production

This study developed a thermodynamic model of a set of sulfuric acid decomposers for thermochemical hydrogen production. It was integrated with a 1 MW tubular-type solid oxide fuel cell (SOFC) stack. With the model, we evaluated the feasibility of the combined production of electric power, heat, and sulfur dioxide for thermochemical H-2 production. The integrated reactor model consists of three parts: i) SOFC submodel, ii) sulfuric acid decomposition (SAD) submodel, and iii) sulfur trioxide decomposition (STD) submodel with the catalysts Pt/gamma Al2O3 and WX-1. The efficiency of the integrated system was evaluated at a low-pressure range by polarization and efficiency curves for the SOFC, as well as pinch analysis for the SAD. The highest SOFC efficiency and SO2 production were achieved at 1.25 bar, whereas the lowest fuel consumption and heat demand for SO2 production were achieved at 3.0 bar. Furthermore, WX-1 performed better in the high-temperature range, whereas Pt/gamma Al2O3 performed better than WX-1 under low-temperature conditions. The Pt-supported catalyst could achieve SO3 conversion of 66% and SO2 yield of 57% at a gas temperature of 1025 K using the proposed integrated reactor design.

Automated summary

A thermodynamic model of a sulfuric acid decomposer was developed for thermochemical hydrogen production, integrated with a 1 MW SOFC stack. The feasibility of producing electric power, heat, and sulfur dioxide for thermochemical H-2 production was evaluated. System efficiency was influenced by pressure and temperature.