First-principles-based microkinetic simulations of syngas to methanol conversion on ZnAl2O4 spinel oxide

Identifying active site structure and unveiling corresponding reaction pathways are crucial issues to construct compatible reactive components in bifunctional catalysts for direct syngas conversion. Herein, the active surface structure and the reaction mechanism of syngas conversion to bridging intermediate methanol on ZnAl2O4 spinel oxide are systematically investigated by combining density functional theory calculations and microkinetic simulations. The hydmxylated oxygen-rich surfaces of ZnAl2O4 are demonstrated and their stabilities decreases as (100)-B-1/4H > (111)-B-3/8H > (110)-B-1/4H. Four reaction pathways differentiating in the adsorption site of CO and the participation style of H-2 on these surfaces are kinetically compared. We reveal that ZnAl2O4(111) is the active surface for syngas conversion; CO bonding on O site is activated more readily in a stepwise way to CH2O and the concerted pathway is then followed for CH2O to methanol. On ZnAl2O4(100) and ZnAl2O4(110) surfaces, the Non-Horiuti-Polanyi pathway in which gaseous H-2 reacting directly with CO or CH2O becomes kinetically more important. The Zn-O site of ZnAl2O4(111) is essential to dissociate H-2 hetemlytically and stabilize key intermediate CHO. We show that the reaction rate decreases with the CO conversion, and the simulated reaction rate (similar to 13 s(-1)) at 8% conversion agrees quite well with the experimental one (similar to 20 s(-1)) under the typical reaction conditions. The predicted activity plots with temperature and CO conversion highlight the driving essentiality of zeolite component in bifunctional catalysts for syngas conversion.

Automated summary

The study systematically investigates the active surface structure and reaction mechanism of syngas conversion on ZnAl2O4 spinel oxide, identifying ZnAl2O4(111) as the active surface for the conversion of syngas to methanol. Different reaction pathways are compared kinetically, highlighting the essential role of the zeolite component in bifunctional catalysts for syngas conversion.