Control of silica polymerisation during ferromanganese slag sulphuric acid digestion and water leaching

A major obstacle to the hydrometallurgical treatment of ferromanganese slags is the way in which silica polymerisation is controlled during sulphuric acid digestion and water leaching. In an acidic medium, silica enters in solution and forms silicic acid, which polymerises into silica gel and makes solid-liquid separation difficult. This article will show that the quick leach model, also called the water-starved system, limits silica solubilisation and its subsequent polymerisation during manganese extraction from ferromanganese slags by rejecting most of the ferromanganese slag silica content in the leach residue. It will further illustrate that the silica content in the residue is dependent on the acid concentration used during add digestion. It will also show that dissolved silica in the pregnant leach solution is high when an unrestricted quantity of water is used and low when the water quantity is restricted during water leaching. Furthermore, a method for silica gel recovery from ferromanganese slag will be presented, as well as the silica gel analysis, in order to confirm the theory presented in this article. Manganese extraction of up to 90% is obtained and the leach residue presents good latent hydraulic properties, which can be used as an addition to Portland cement or a gypsum replacement. More than 95% of the initial silica content of the slag is rejected in the leach residue, and a residue silica content of more than 27% is obtained. Thus, silica solubilisation and polymerisation are controlled and solid-liquid separation is accelerated. (C) 2016 Elsevier B.V. All rights reserved.