4.6 Article

Application of Deep Learning in Fault Diagnosis of Rotating Machinery

Journal

PROCESSES
Volume 9, Issue 6, Pages -

Publisher

MDPI
DOI: 10.3390/pr9060919

Keywords

fault diagnosis; 1D-CNN; 1D-DCGAN; bearing; hydraulic pump; small sample size

Funding

  1. National Natural Science Foundation of China [51875498, 51475405]
  2. Key Project of Natural Science Foundation of Hebei Province, China [E2018203339, F2020203058]

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The field of mechanical fault diagnosis is entering the era of big data, with research showing that one-dimensional convolutional neural networks have strong feature extraction abilities for vibration signals. An intelligent fault diagnosis method has been proposed, aiming to improve model accuracy through data expansion and balanced construction.
The field of mechanical fault diagnosis has entered the era of big data. However, existing diagnostic algorithms, relying on artificial feature extraction and expert knowledge are of poor extraction ability and lack self-adaptability in the mass data. In the fault diagnosis of rotating machinery, due to the accidental occurrence of equipment faults, the proportion of fault samples is small, the samples are imbalanced, and available data are scarce, which leads to the low accuracy rate of the intelligent diagnosis model trained to identify the equipment state. To solve the above problems, an end-to-end diagnosis model is first proposed, which is an intelligent fault diagnosis method based on one-dimensional convolutional neural network (1D-CNN). That is to say, the original vibration signal is directly input into the model for identification. After that, through combining the convolutional neural network with the generative adversarial networks, a data expansion method based on the one-dimensional deep convolutional generative adversarial networks (1D-DCGAN) is constructed to generate small sample size fault samples and construct the balanced data set. Meanwhile, in order to solve the problem that the network is difficult to optimize, gradient penalty and Wasserstein distance are introduced. Through the test of bearing database and hydraulic pump, it shows that the one-dimensional convolution operation has strong feature extraction ability for vibration signals. The proposed method is very accurate for fault diagnosis of the two kinds of equipment, and high-quality expansion of the original data can be achieved.

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